Applikationsbericht

Peak load optimization at the Herborner Pumpenfabrik

Project Description

The company had in the year 2007 a peak load of 600 kW. They had been charged with the three peak loads of the three highest month measurements.

The maximum load could be reduced by 180 kW down to 420 kW. This reduction has been achieved by means of a PDMS, i.e. through short term disconnection and speed reduction of pre-defined loads.

Typical loads were VFD driven ventilators, which could be reduced in speed, as well as large scale compressors. As a first step a AMR (automatic meter reading) system for the various media, such as Gas, Water, Oil, Electricity had been installed. These data are used for some tax benefit reasons.

On top a level monitoring system for oxygen and glass sand has been implemented. In case of undercutting the minimum level an Email is triggered informing the purchasing department ordering new materials.

Projectinfo

Country:

Germany

Project name:

HP Peak Demand Management

Company:

Herborner Pumpenfabrik

Market segment:

Industry, pump manufacturer

Type of application:

Peak demand management (PDMS) and cost center management

Art/Menge der Messgeräte

UMG 507

# 52.15.222

1 device

UMG 604E

# 52.16.002

1 device

UMG 96S

# 52.13.001

5 devices

Prodata

# 52.11.001

2 devices

Communication

Ethernet

UMG 604E, 507 (Emax)

Modbus, RS485

Between UMG 604E and the UMG 96S / Prodata

Customer Benefits

Energy saving

17 Euro/kW (17€ x 180kW x 12=36.720€ p.a.)

Transparency

Easier negotiation with power utilities

Quick failure analysis

Reduction of maintenance costs

Benchmarking

Comparison of the various production lines

Reduction of peak demand

Stabilizing of the energy supply